Monday, June 19, 2017

Importance of CNC turned components

Flexibility and adaptability are the immense necessities in industries and the introduction of CNC (computer numerical control systems) principle is introduced in machining operations to provide high accuracy and repeatability with automated controls. A CNC machine has fully automated and works continuously for hours and days together to produce high quality materials. Hence, single operator may be required to handle manifold CNC machines at one time as this machine can work continuously without the loading, unloading and changing of shifts thereby reducing the chances of human errors. CNC machines are able to produce approximately thousands of design patterns which are identical in each processing time. However, absolute machine tools are necessarily required for the maintenance of CNC machines.
Factors influence efficiency and output in the metal cutting process:
  1. Cutting speed/ cutting force
  2. Angles of cutting tools
  3. Depth of cut and work piece
  4. Feed rate and spindle speed
  5. Quality and Time
High grade materials like steel are used for CNC turned components and its high tensile strength is beneficial for its mechanical strength, corrosion resistance and dimensional accuracy. These high quality components are generally used in construction and mining, pharmaceutical and chemical industries, engineering and allied industries. Moreover, these machines use up to date machine technology and software for the maintenance of production unit. 
The CNC turned parts are made out of materials that includes:
  1. Plastic
  2. Aluminium
  3. Yellow metals
  4. Carbon & alloy steel
  5. Stainless steel
Precision turned parts are textile machine parts, engine parts, automotive parts, bolts, nuts, oil drilling, stainless steel fittings, Tapered threads , friction discs, pipe fittings, nozzles, couplings & nipples, drive shafts, clamping, solid bearings, wheel studs & offsets, inserts, etc.
These components provide benefits of improved following attributes:
Reliable High speed performance
Precise dimension
  1. Durability
  2. Compact Design & size
  3. Heat resistance
  4. Corrosion resistance
  5. Long service life
  6. Smooth finish
These components are widely useful as machine spare parts which are customized as per the customers’ preferences or unique needs. Also they are made at a certain temperatures using combinations of alloys as per different industrial functions. A manufacturing industry achieve high growth relies on optimized machine parts manufactured for meeting high precision. There are specialized CNC turning machines turns out intricate parts within a quick set time limit. Hence for all these reasons CNC machined parts are supplied to manifold of industries for varied purposes based on their applications and usage.

Thursday, June 15, 2017

Metalworking Fluids for lubrication and cooling effects in machining operations

Today most sophisticated technological methods are used in industrial machines for cutting the metals. Generally, there are various operations such as reshaping; cutting and striping are used in metalworking industries for cutting the metals in different shapes. Cutting can be done with single or multiple tools which are used for removing the material from work piece. It is necessary for  maintain the  product capacity during the running process of a machine for which there are various kinds of fluids such as cutting oils or water-miscible fluids available and lubrication for the proper machines’ functioning helps produce metal fabricated outcome within excellent cooling environment .  In mechanical term, Fluids are also known as neat or straight oil which are used in metalworking machines for a variety of reasons. Like soluble oils, Synthetic coolants are considered as water dilutable fluid, which mostly concentrates on resistant to rancidity. Further, Synthetic fluids do not contain petroleum or mineral oil when it is mixed with water, then convert into a clear fluid as well as beneficial for variety of metal cutting and shaping processes. It consist chemical lubricants and rust inhibitors dissolved in water. Synthetics have a lot of outstanding cooling properties that used to provide fresh long life in the sump. When synthetic fluids are applied on non-critical grinding operations of steel and cast iron, then it provides an excellent cooling and good rust protection.  From recent times, many shops have moved to synthetics that acquired a higher proportion development in the area of cutting fluids. In addition, metalworking fluids are very complex and significant that depends on suitable manufacturing operation that they are used in industries.
Synthetic fluids are absolutely non-flammable and simple to filter and they are water-based solutions, which are eco-friendly with metal working machines. Synthetic coolant contains many 17 ingredients which are useful to replacing the oil in machines and handles collision as well as improves hard deposits of machine tool. Due to its higher cooling capacity & lubrication, it is more preferable for high heat, high-velocity turning operations such as grinding and machining tasks on non-ferrous metals or the harder to alloys like stainless steel.  Nevertheless, few times ago heavy‑duty synthetics are introduced which are proficient to handling most machining operations. In some cases, where heavy cut is performed in slow speed actions that including deep hole drilling, gear cutting, threading, tapping, gear grinding and broaching. Straight oil is mostly used in heavy duty slow-speed cutting operations where lubrication is more important than heat reduction. In addition, it contains sulphurised fatty material that facilitates extended tool life, low chip welding tendency, excellent surface finish and save energy by reducing cutting forces. Metalworking Fluids are used in various application areas such as in Removal, Forming, Protecting and Treating purposes. The fluids are quite complex chemical constitutes that help to execute sequence of functions in the machining process. However, metalworking fluids are contained with various additives such as dispersants, biocides, dyes, odorants and stabilizers and lubricants that significantly reduce heat of cutting and grinding machines.